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Qualification in theory and practice
Good to know: On request, Polyplast Müller will make its technology park available to you for the high-quality production of a wide range of compounds.
Quality is the basis for your success. We offer you our expertise and our production facilities to outsource your production. Many well-known manufacturers take advantage of this service and develop – jointly with Polyplast Müller – specific products that are exclusively manufactured.
Every product is developed jointly with you in our well-equipped quality laboratories that greatly exceed industrial standards.
State-of-the-art production processes such as Buss kneaders, twin screw extruders, as well as continuous and discontinuous mixers can be selected for the most varied applications. At the same time, the extensive quality assurance system ensures consistent product quality.
The more demanding the requirements, the more appealing the challenge for Polyplast Müller’s technicians. We are only satisfied when we have been able to demonstrate all our expertise and when the end product optimally meets the needs of our customers. Fast and reliable availability, economic efficiency and the best processing properties are our standards.
Polyplast Müller provides specially matched TPE-S compounds for applications with high demands on reverse bending resistance.
Typical applications are:
For years Polyplast Müller is developing and producing halogen-free, flame-retardant compounds that stand out clearly from the competition thanks to their excellent processing properties and consistent quality.
The PolyCable HFFR compounds can be found in many application areas:
For the PVC cable sector, Polyplast Müller offers an extensive, wide-ranging product portfolio, which, in addition to standard applications, also includes many technically very demanding solutions. The traditional Decelith® brand stands for a high degree of experience and precise knowledge of the specific requirements of the extrusion and application.
The Decelith® cable compounds can be found for example in:
The Decelith® – cable compounds can also be complemented by special injection molding plug grades.
Whether apple green, sea blue or raspberry red, our colour masterbatch specialists at Bingen on the Rhine and in North America will show you an impressive range of 13,000 colour formulations. And if you still haven’t found what you are looking for, a qualified team of colourists working with state-of-the-art computer and manufacturing technology will reliably and flexibly develop your optimal colour solution. The PPM pigment concentrates can be designed to meet the highest colour fastness, covering power, thermal and UV stability requirements.
Every colour combination can be matched quickly and accurately. We deliver samples, small quantities or large volumes within a very short period of time. According to your individual needs.
As most polymers can be damaged by UV radiation, UV protection is required in many application areas. This can be achieved by two different modes of action:
UV absorption: By converting UV radiation into thermal energy, UV absorbers form a protective film that protects the polymer and the packaged goods from damage.
UV stabilization: the addition of UV stabilizers can prevent polymer damage and increase its durability.
High processing temperatures, as well as environmental influences, can damage the polymer structure in the end product. Thermostabiliser batches effectively reduce this effect and offer significant advantages during production, storage and in the end application.
Processing aids are used in many applications to optimise processing conditions without affecting the end product. The fluoropolymers contained improve the melt flow of the polymer in the extruder and reduce the shear forces at the transition to the metallic wall. Material output can be increased by adding processing aids, and energy costs can be lowered thanks to pressure reduction. They are also an effective remedy for problems like shark skin and nozzle deposits.
PolyPlus® LD 1925 ZZ is a versatile, stabilized, and extremely effective LLDPE-based purge compound specially developed to reduce the cleaning times of extrusion and injection moulding plants to a minimum. It should be used before dismantling and cleaning the extruder, during planned and unforeseen extruder downtimes and during material and colour changes.
PolyPlus® LD 1925 ZZ contains surfactants and abrasive agents with mechanical and chemical cleaning properties to remove degraded polymer and pigments from the extruder and from the die.
The use of PolyPlus® LD 1925 ZZ immediately before the cleaning process has shown that downtimes can be reduced my more than 50%!
This also applies for product and/or colour changes.
Static charge can occur and cause static sparking when two plastic surfaces are rubbed against one another. It also favours the attraction of dust and reduces processing speeds. These negative surface effects can be prevented by adding migrating polar additives to the polymer matrix.
Knowledge to select the correct additive for an application is extremely important, therefore working with an experienced supplier you can trust is crucial. Polyplast Müller sees itself as an experienced technical advisor, as well as an innovator of new developments. We are able to meet customer requirements in a competent, flexible and qualitatively superior manner – regardless of the order size.
Those who value something special will make the right decision when choosing Polyplast Müller as their business partner.
All black masterbatch formulations are carefully tailored to every required application profile. Many of them meet even the highest test standards. This range features products for the cable industry as well as BAM* approved qualities which are required in geomembrane production, for example. With or without fillers – or with additional agents like UV or thermal stabilizers – Polyplast Müller black concentrates are convincing due to their attractive price/performance ratio and their wide range of possible applications.
* BAM – Bundesanstalt für Materialforschung und -prüfung (Federal Institute for Materials Research and Testing in Germany)
White masterbatch is primarily used for the production of films, blown bottles, injection moulded products and profile extrusions. Our high quality range of concentrates – such as for paper coatings – includes UV resistant solutions for silage stretch film as well as pigment filler mixes for standard applications.
With or without fillers – or with additional agents like UV or thermo stabilizers – Polyplast Müller white concentrates are convincing due to their attractive price/performance ratio and their wide range of possible applications.
